Dukane DPC II Plus 9001:2000 Bedienungsanleitung

Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL +1–630–797–4900 • FAX +1–630–797–4949Dukane Part

x Dukane Manual Part No. 403-556-01DPC II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

90Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualLimit DefinitionTo access the Limit settings, start from the Pro-c

91Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuFor a dual–pressure mode, both the normal limits andthe total limits are displayed a

92Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual WELD ENERGY P1 MAXIMUM LIMIT 90 J PROCESS

93Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuTIMEENERGYTOTAL TIMETOTAL ENERGYPROCESSLIMITSWELDTIME P2WELDTIME P1PROCESSLIMITSWELD

94Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

95Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuUtilities MenuDukane Corporation •• Ultrasonics DivisionSECTION 9Setup Utilities ..

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97Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuUtilities MenuThe Utilities Menu is the third option from themain Process Setup menu. It

98Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSetup UtilitiesTo access the Utilities menu, start from the Proces

99Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuCopy A SetupStarting from the Utilities menu in Figure 9–4,move the cursor down to Copy A

1Dukane Manual Part No. 403–566–01Section 1 – IntroductionBefore Operating ... 3Read The Manual First ...

100Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTo erase all the stored setups, move the cursor fromERASE CURRENT

101Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuPreset Part CountThis option allows you to preset a value (maxi-mum = 60,000) in the cou

102Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

103Dukane Manual Part No. 403–566–01Section 9 – Utilities MenuProbes & Probe StacksDukane Corporation •• Ultrasonics DivisionSECTION 10The Ultras

104Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

105Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksThe Ultrasonic ProbeTheory of OperationPlastic welding is the most common app

106Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualUltrasonic HornThe horn transfers the ultrasonic mechanical vi-br

107Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksStack AssemblyAttaching A Replaceable TipTo A Horn1. Inspect all horn and tip

108Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualAttaching The MountingStud To A Horn Or A Booster1. Inspect the s

109Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksAttaching The Horn To ABooster, Booster To AProbe, Or Horn To A Probe1. Inspe

2Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

110Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manualmoving the horn from the booster or thebooster from the probe.6.

111Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksHORNHORNHANDPROBEASSEMBLYHANDPROBEHOUSINGHANDPROBEHOUSINGASSEMBLYDISASSEMBLYO

112Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThe assembly and disassembly procedures for ahand probe shown in

113Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksSeparating The Horn From ABooster, Booster From AProbe Or Horn From A ProbeOn

114Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualBooster NotesHow To Tell The BoosterInput End From The Output1. T

115Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksMounting The StackA probe-horn assembly or probe-booster-horn as-sembly (stac

116Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

117Dukane Manual Part No. 403–566–01Section 10 – Probes and Probe StracksDPC CheckoutDukane Corporation •• Ultrasonics DivisionSECTION 11Startup and

118Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

119Dukane Manual Part No. 403–566–01Section 11 – DPC CheckoutStartup and Self–Test1. Push the rear panel AC breaker switch to theON position (see Figu

3Dukane Manual Part No. 403–566–01Section 1 – IntroductionImportant User InformationRead This Manual FirstBefore operating the DPC™ II Plus, read this

120Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDPC System TestTo test the DPC II Plus system’s ultrasound signal

121Dukane Manual Part No. 403–566–01Section 11 – DPC CheckoutSystem Operation1. If the generator is not online, press the ONLINE key. This is labeled

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123Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingNo Ultrasonic Output ... 125Probe ...

124Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

125Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingNo Ultrasonic OutputProbeMake sure that the probe coaxial cable is connectedto the gen

126Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualGeneratorThe generator will not produce an output signalwhen trig

127Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingGenerator FAULTsOVERLOADIf the generator OVERLOAD light comes on, it in-dicates excess

128Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualGenerator ErrorsINPUT TEST IndicatorSteady RedDuring power up, th

129Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingINPUT TESTindicatorlights up?INPUT TESTflashes for5–10 sec?1. Both the front and rear

4Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSection 1 – Introduction describes the manual organizationand the

130Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual1. Make sure correct probe is connected to generator.2. Check the

131Dukane Manual Part No. 403–566–01Section 12 – TroubleshootingError MessagesTRIGGER LOSTThis error message is displayed when thetrigger type is set

132Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

133Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceFront Panel ... 135Rear Panel ...

134Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

135Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceFront PanelCleaningDo not use any solvents or abrasive cleaners onthe front pan

136Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTop CoverKeep the cover on at all times. The chassis is ro-bust e

137Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceCrowningA surface which is burnished only in the inner ringarea around the stud

138Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualReconditioningOverviewStack components require reconditioning whe

139Dukane Manual Part No. 403–566–01Section 13 – Care & MaintenanceCAUTIONUse extreme care to keepthe part level when movingit across the emery c

5Dukane Manual Part No. 403–566–01Section 1 – IntroductionSection 12 –Troubleshooting provides helpful tips on solv-ing the most common problems.Sect

140Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

141Dukane Manual Part No. 403–566–01Section 14 – Contacting DukaneUltrasonics Division Main Office ... 143Email Addresses ...

142Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

143Dukane Manual Part No. 403–566–01Section 14 – Contacting DukaneDepartment Phone NumbersYou can reach each department by dialing directlyApplication

144Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualApplications: ... [email protected]

145Dukane Manual Part No. 403–566–01Section 15 – SpecificationsRegulatory Compliance ... 147Federal Communications Commiss

146Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

147Dukane Manual Part No. 403–566–01Section 15 – SpecificationsFCCThe DPC II Plus complies with the following Fed-eral Communications Commission regul

148Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDimensionsOperating EnvironmentOperate the DPC II Plus within the

149Dukane Manual Part No. 403–566–01Section 15 – SpecificationsPower Supply RequirementsThe AC power requirements depend on the frequency andpower rat

6Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDPC II Plus OverviewThe DPC™ II Plus is the newest model in Dukane’

150Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualInterpreting the DPC II Plus Model Number2200-LN4-PE-L2 Genera

151Dukane Manual Part No. 403–566–01Section 16 – WarrantyDomestic warranty... 153International Warranty ...

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153Dukane Manual Part No. 403–566–01Section 16 – WarrantySubject to the terms, limitations and exclusions set forth below, Dukane Corporation IAS Divi

154Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSubject to the terms, limitations and exclusions set forth below,

155Dukane Manual Part No. 403–566–01Appendix A – List of FiguresAPPENDIX ADukane Corporation •• Ultrasonics DivisionList of FiguresFigure 2–1 120Volt

156Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualFigure 6–1 DPC II Plus Startup Menu ...

157Dukane Manual Part No. 403–566–01Appendix A – List of FiguresFigure 7–42 Pressure Two Weld Energy Data Entry...

158Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualFigure 10–1 Hand Probe, Horn and Replaceable Tip ...

159Dukane Manual Part No. 403–566–01Appendix B – List of TablesDukane Corporation •• Ultrasonics DivisionList of TablesTable 3—I Contents of DPC II P

7Dukane Manual Part No. 403–566–01Section 1 – IntroductionDPC II Plus™ Key Features• Timer Board option provides weld and holdtime control and stores

160Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

161Dukane Manual Part No. 403–566–01Appendix B – List of TablesManual Switch Circuit... 163Automation Switch Circuits...

162Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

163Dukane Manual Part No. 403–566–01Appendix C – User Supplied CircuitryDPC Switch InputDPC GroundSystem Input CableManualControlSwitchUserSuppliedSwi

164Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualUser SuppliedRelayUser SuppliedTransistor DriverCircuitHD–15Syste

165Dukane Manual Part No. 403–566–01Appendix C – User Supplied Circuitry+22VDPC InternalPower SupplyCurrentLimit Circuit250mA max.Jumper Block SH707

166Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualDPC II Plus+22V PowerHigh-SideSwitchSourcesCurrentDPC Ground+22

167Dukane Manual Part No. 403–566–01Appendix C – User Supplied CircuitryIsolated Switch CircuitIsolated Current Source CircuitFigure C–5 illustrates a

168Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

169Dukane Manual Part No. 403–566–01IndexINDEXAAC Power Indicator ...

8Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual• Dual Line–Voltage 1 Universal Power Supplymeans that the DPC will

170Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualCable Schematics, System ...

171Dukane Manual Part No. 403–566–01IndexENTER Key ...34,

172Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualIIncrement Key ...

173Dukane Manual Part No. 403–566–01IndexMaximum Weld Time...67, 70, 71, 79Menu, Confir

174Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPlug–and–Weld ...

175Dukane Manual Part No. 403–566–01IndexRear Panel Layout ... 19, 39R

176Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Output Connector ...

177Dukane Manual Part No. 403–566–01IndexWeld Cycle Data ...57, 65, 81Wel

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Dukane ISOISO CERTIFICATIONDukane chose to become ISO 9001:2000 cer-tified in order to demonstrate to our customersour continuing commitment to being

9Dukane Manual Part No. 403–566–01Section 1 – IntroductionSafety Tips• Health & Safety• RFI ConsiderationsDukane Corporation •• Ultrasonics Divis

40356601Dukane Corporation • Ultrasonics Division • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL +1–630–797-4900 • FAX +1–630–797–4949Pa

Copyright © 2003—2004 Dukane CorporationUltrasonics Division2900 Dukane DriveSt. Charles, IL 60174 USANotice of Rights:All rights reserved. No part

10Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

11Dukane Manual Part No. 403–566–01Section 2 – Safety TipsHealth and Safety TipsPlease observe these health and safety recommen-dations for safe, effi

12Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPlastics Health NoticeBefore using any Dukane ultrasonic welding s

13Dukane Manual Part No. 403–566–01Section 2 – Safety TipsThe power cable normally provided for interna-tional use is compatible with many power outle

14Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

15Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationUnpacking & InstallationDukane Corporation •• Ultrasonics DivisionSECTIO

16Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

17Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationShipping ContentsCarefully open the shipping container, and makesure it conta

18Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualFigure 3-2 shows the use of a bracket kit inmounting a DPC to a 1

19Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationRear ACPower SwitchSlave Multi–ProbeController ModuleMaster Multi–ProbeContro

Table of ContentsDukane Manual Part No. 403-566-01 iii–00Add information for EZ–Series Generator to DPC II Plus Manual.2003–Sept–25Added EZ Welder™ Ke

20Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualConnect the CablesThe instructions here and the diagrams in Figure

21Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationᏘᏘDUKANE CORPST. CHARLES, IL 60174MADE IN USASERIAL NUMBERUS 10000 – WARNIN

22Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualᏘᏘDUKANE CORPST. CHARLES, IL 60174MADE IN USASERIAL NUMBERUS 1000

23Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationFigure 3-7 DPC II Plus Automated Thruster Cable ConnectionsAutomated Thruster

24Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualᏘᏘDUKANE CORPST. CHARLES, IL 60174MADE IN USASERIAL NUMBERUS 1000

25Dukane Manual Part No. 403–566–01Section 3 – Unpacking and InstallationFigure 3-10 Rear Panel AC Breaker SwitchEmergency Stop SwitchFigure 3–9 is

26Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

27Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysControls & DisplaysDukane Corporation •• Ultrasonics DivisionSECTION 4Front

28Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

29Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysFront Panel LayoutThis section describes the DPC II Plus and DPC EZ frontpanel c

iv Dukane Manual Part No. 403-556-01DPC II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

30Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual1. AC Power SectionThe front-panel AC power section has a switch a

31Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysSystem Status DisplayThe System Status Display indicates one of the sixsystem st

32Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Power Output DisplayThe tricolor System Power Output Displa

33Dukane Manual Part No. 403–566–01Section 4 – Controls & Displays3. Process Control PanelMenu Function KeysThe menu keys are shown in Figure 4–7.

34Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPressing the MODE key toggles be-tween the Weld mode (displays val

35Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysProcess Control Menu DisplayThe menu display is a backlit 4–line LCD with 20char

36Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

37Dukane Manual Part No. 403–566–01Section 4 – Controls & DisplaysRear ConnectorsDukane Corporation •• Ultrasonics DivisionSECTION 5Rear Panel La

38Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

39Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsRear Panel LayoutAll of the connectors contained on the DPC IIPlus and the optional modu

Table of ContentsDukane Manual Part No. 403-566-01 vTABLE OF CONTENTSSection 1 – Introduction...

40Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Input ConnectorThe System Input is a HD-15 (high-density, 1

41Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsInput Signal DescriptionPin 1 (+22V)This pin can supply +22VDC at up to 250mA topower th

42Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Output ConnectorThe System Output panel connector is a DB-2

43Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsOutput Signal DescriptionPin 1 (+22V)This pin can supply +22VDC to supply power foruser

44Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPin 10 (ON LINE)An active low output on pin 10 indicates the gen-e

45Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsPin 18 (MPC Ready)4An active low output on pin 18 indicates the MPCmodule (Multi–Probe C

46Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualRemote Amplitude ControlModulePart No. 438–799This optional module

47Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsPower Signal Output ModulePart No. 438–826This optional module enables the DPC II Plus t

48Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPress Control ModulePart No. 110–3938This optional module enables

49Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsTable 5—V on the previous page lists the pinoutand signal description for J902 which is

vi Dukane Manual Part No. 403-556-01DPC II Plus and EZ Welder System – User’s ManualSection 5 – Rear Connectors ...

50Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualMulti–Probe Master ModulePart No. 110–3954This optional module ena

51Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsJumper Block OptionsThe DPC II Plus may be customized to your spe-cific requirements by

52Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualSystem Control InputsJumper Block – SH707JU724 - Non–Isolated Sink

53Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsJU723JU722JU703JU704TIMER BD. ENABLETIMER BD. BYPASSSTATUS DRIVERNORMAL STATENORMALLY OF

54Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

55Dukane Manual Part No. 403–566–01Section 5 – Rear ConnectorsMenu StructureDukane Corporation •• Ultrasonics DivisionSECTION 6Process Setup ...

56Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

57Dukane Manual Part No. 403–566–01Section 6 – Menu StructureProcess Setup MenuThis section deals with the overall menu structure.Each setup menu is l

58Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualProcess Control, Limit Definition or Utilitiesmenu. Press the ENTE

59Dukane Manual Part No. 403–566–01Section 6 – Menu StructureTRIGGER METHODPROCESSCONTROLPROCESSSETUPPRESSTIMED PROBEMANUALINITIATEMODEAUTOMOMENTARY

Table of ContentsDukane Manual Part No. 403-566-01 viiPress Mode Example ...

60Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualLimit Definition MenuThe Limit Definition menu has two classes ofs

61Dukane Manual Part No. 403–566–01Section 6 – Menu StructureUtilities MenuThe Utilities menu has four different sections. Thefirst section handles se

62Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

63Dukane Manual Part No. 403–566–01Section 6 – Menu StructureProcess Control MenuDukane Corporation •• Ultrasonics DivisionSECTION 7Hand Probe ...

64Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

65Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuProcess Control MenuThe Process Control Menu has a dynamic struc-ture. Its configur

66Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualPress the MODE key to display the Process Setupmenu. In Process Se

67Dukane Manual Part No. 403–566–01Section 7 – Process Control Menuis reached, whichever comes first. Press ENTER andthe data entry screen appears as

68Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualMPC ProbeThe cable connection diagram for connecting theMulti–Prob

69Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuUntimed MPC Probe – Probe DelayThe probe delay time value for untimed operationis s

viii Dukane Manual Part No. 403-556-01DPC II Plus and EZ Welder System – User’s ManualSection 11 – DPC Checkout ...

70Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualWeld Method – EnergyIf a Power Output module is installed, you can

71Dukane Manual Part No. 403–566–01Section 7 – Process Control Menuture to function properly, the fixture must be elec-trically isolated from the horn

72Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualAUTO ProbeThe cable connection diagram for connecting anautomated

73Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuUntimed Auto Probe – DelayThe generator is triggered by external automa-tion equipm

74Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTo select an afterburst, move the cursor down nextto ENABLE as sho

75Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuPRESS ModeThe cable connection diagram for connecting aDPC II Plus to a Dukane pres

76Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual3. If DISABLE was selected in the AUTO STOPmenu, the TRIGGER TYPE

77Dukane Manual Part No. 403–566–01Section 7 – Process Control Menuing Energy for the first mode and Time for thesecond mode or vice versa. Each of th

78Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThe menu changes to display the Initiate mode asshown in Figure 7–

79Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuUsing the four arrow keys, enter the weld time. Pressthe ENTER key when you have co

Table of ContentsDukane Manual Part No. 403-566-01 ixSection 14 – Contacting Dukane ... 141Ultrasonics Division

80Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manual HOLD TIME 0.500 SEC PROCESS CONTROLWELD MODEHOLD TI

81Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuWe have now defined the welding mode and setvalues for the necessary parameters. Pr

82Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s Manualcept the new value press the ENTER key. This willreturn you to the

83Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuTRIGGER METHODPRESSTIMED PROBEMANUALINITIATEMODEAUTOMOMENTARY MAINTAINEDTRIGGER

84Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualTable 7—I below summarizes the various methodand mode menus and re

85Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuParameter Description Figure No.Weld Method Minimum ValueWeld Time Ultrasound Gate

86Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

87Dukane Manual Part No. 403–566–01Section 7 – Process Control MenuProcess Limits MenuDukane Corporation •• Ultrasonics DivisionSECTION 8Process Limi

88Dukane Manual Part No. 403–566–01DPC™ II Plus and EZ Welder System – User’s ManualThis page intentionally left blank

89Dukane Manual Part No. 403–566–01Section 8 – Process Limits MenuProcess Limits MenuThe Process Limits Menu allows you to defineupper and lower bound